How to put into mass production faster than competitors in the fierce competition is a difficult problem that has puzzled many medical equipment manufacturers for a long time.
To solve this problem effectively requires manufacturers to be able to creatively compress the product development cycle and choose an appropriate automation process.
Producing a near-perfect product requires improving the product development process in a number of ways:
From selecting the right assembly method and designing reasonable workpiece and joint structure to optimizing production and operation process.
With its various welding technologies, Qicheng Automation can help customers improve production from all aspects.
There are several processes that can be used to weld medical plastics, each with different characteristics:
Ultrasonic welding ——
~ Fast, welding is usually done in less than a second
~ Clean, the risk of contamination is greatly reduced due to the non-use of flux
~ Eliminate the cost caused by the use of flux, low scrap rate, and can be repeated processing
~ Ultrasonic welding equipment is suitable for batch production and automated production environment
Laser plastic welding ——
~ Welding workpiece with irregular shape and semi-crystalline material (transparent product)
~ Can achieve high strength sealing effect (waterproof)
Medical Device Application:
Medical filter
Hoses, needles and catheters
Other medical products
Textile
Analysis of vessel
Optical lens application:
Mobile phone camera
A digital camera
Security surveillance footage
Car camera
Ultrasonic welding:
~ Fast welding speed, high welding strength, good sealing
~ Replace the traditional welding bonding process, low cost, clean and pollution-free and will not damage the workpiece
~ The welding process is stable. All welding parameters can be tracked and monitored through the software system. Once the fault is found, it is easy to eliminate and maintain it
Vibration friction welding:
High strength, good sealing effect, suitable for large irregular workpiece welding
It can weld many kinds of plastic workpiece materials, especially the soft and high melting point materials, such as nylon, which is difficult to be processed by ultrasonic welding method
~ Effectively replace the traditional welding bonding process
Automotive Applications:
Under hood parts:
1. Bearing cover on cylinder camshaft
2. Timing belt cover
3. Intake manifold
4. Air inlet pipe
5. Air pressure distribution tube
6. Air filter piggy
7. Fuel filter
8. Fuel distributor
9. Oil filter
The vacuum tank
11. Cleaning fluid containers
12. The tank
13. The pump cover
14. Power steering tank
15. Air conditioning heaters
16. The canister
17. The dust cover
Internal station components:
18. The instrument desk
19. The dashboard
20. The glove box
21. The speaker
22. Central console
23. Fuse box cover
24. The duct
25. Brake light
26. Inside the door
27. Clothes tree
External components:
28. The radiator
29. The bumper
30. Bumper bracket
31. Side turn signal
32. The license plate frame
33. The tail lights
34. The turn signal
Unified service hotline (official) : +86-400-117-6680
National unified service hotline: +86-400-117-6680